AEGIS FORGE Custom Design
Bespoke Forged Solutions • Engineering Excellence
Bespoke DNA
AEGIS FORGE CUSTOM DESIGN is not a mass-production line.
It is a specialized studio where imagination meets high-end engineering. Every wheel is a “One of One” project.
We utilize advanced 3D scanning and FEA (Finite Element Analysis) to ensure your custom design maintains
structural integrity while achieving the most aggressive fitment possible for your specific vehicle.
High-Tonnage Forging
0.01mm CNC Accuracy
Design Advantages
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01
Absolute Fitment
Custom ET, Center Bore, and PCD tailored to sit perfectly flush with your fenders.
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02
Signature Engraving
Personalize your set with laser-etched signatures, logos, or vehicle-specific identifiers.
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03
Advanced Finishing
Access to exclusive brushed, hand-polished, and multi-layer translucent powder coatings.
Bespoke Pricing Tool
Configure your custom engineering baseline for a tailored quote
Step 1: Diameter & Series
Step 2: Technical Specification
Step 3: Surface Finish
+$55
+$55
+$170
Step 4: Dimensional Metrics
ET < 10: +$85 Premium
J ≥ 11: +$55 Premium
Live Quote
Baseline Estimate
20 inch Tarmac
Standard Forged
Standard
+$0
Initial Price Per Wheel
* PRELIMINARY DATA ONLY. FINAL PRICING DEPENDENT ON FEA SIMULATION AND MATERIAL VOLUME AUDIT.
Development Matrix
Data Audit
Full vehicle clearance and caliper scanning to define extreme fitment boundaries.
Engineering
Structural simulation using Finite Element Analysis for weight-to-strength optimization.
Manufacturing
Precision CNC machining from aerospace-grade 6061-T6 forged aluminum blanks.
Validation
Rigorous dynamic balance testing and VIA/JWL protocol verification.
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