BESPOKE PROGRAM
Understanding Your Custom Forged Wheel Build Journey
Engineering Excellence • Performance Optimization • Aesthetic Perfection
Why We Need This Information
Every AEGIS RIM Bespoke wheel is a precision-engineered masterpiece tailored to your vehicle, driving style, and aesthetic vision. The following information enables our Texas-based engineering team to:
- ✓ Ensure Perfect Fitment – Eliminate brake caliper interference, fender rubbing, and clearance issues
- ✓ Optimize Structural Performance – Engineer load capacity and stress distribution based on your vehicle’s power output and weight
- ✓ Achieve Visual Goals – Deliver your desired Flush Fitment, Aggressive Stance, or Deep Concave aesthetic
- ✓ Guarantee Long-Term Safety – Validate structural integrity through FEA analysis and real-world testing
1. Engineering Structure Options
Why This Matters: Structural design directly impacts wheel weight, strength, visual depth, and customization flexibility. Monoblock offers ultimate performance. 2-Piece enables maximum aesthetic possibilities. Most customers choose based on “Performance First” or “Aesthetic First” priorities.
Monoblock (Single-Piece)
Forged from a single block of aerospace-grade 6061-T6 aluminum under 10,000+ tons of pressure. Provides maximum structural integrity and minimum weight for the ultimate driving experience.
Perfect For You If:
- • Minimizing unsprung weight is critical (track/performance driving)
- • Regular track days or spirited canyon runs
- • Long-term durability and structural integrity matter most
- • Prefer unified finish style across entire wheel
- • Maximum strength-to-weight ratio required
2-Piece (Bolted Construction)
Combines forged center disk with precision-machined rim barrel, secured with aerospace-grade fasteners. Enables dramatic concave profiles and dual-tone finish combinations impossible with monoblock design.
Perfect For You If:
- • Desire dual-tone combinations (e.g., black face + gold lip)
- • Maximum concavity depth is visual priority
- • Need extreme offset or ultra-wide barrel configurations
- • Want customizable bolt colors/finishes
- • Show car or aggressive stance build
2. Technical Specifications & Geometry
Why This Matters: These technical parameters determine whether wheels physically fit your vehicle and achieve your desired visual stance. Incorrect offset causes fender rubbing. Wrong brake clearance prevents installation. We need your vehicle specifications to calculate these values with millimeter precision.
X-Factor
Brake Clearance Engineering
Engineered specifically for your brake caliper dimensions (e.g., AMG 4/6-piston, Brembo GT). Our High-Disk option maintains visual depth while ensuring safe spoke-to-caliper clearance without compromising structural integrity.
ET / Offset
Fitment Positioning
Determines wheel position relative to fender. Calculated based on your preference for Flush Fitment (wheel aligned with fender) or Aggressive Stance (wheels pushed outward for wider appearance).
FEA Analysis
Structural Validation
Every Bespoke build includes independent Finite Element Analysis (FEA) simulation, modeling stress distribution under high torque and lateral G-forces to ensure exceptional fatigue resistance and structural longevity.
Performance Optimization Engineering
We engineer structural strength based on your specific performance requirements because every vehicle and driver has different needs:
⚖️ Vehicle Weight & Load Capacity
- • Lightweight Sports Cars (2,500-3,500 lbs): Optimized for minimal weight, maximum responsiveness
- • Performance Sedans (3,500-4,500 lbs): Balanced for spirited driving with daily comfort
- • SUVs & Trucks (4,500-7,000+ lbs): Reinforced structure for heavy load capacity
🏁 Power Output & Driving Style
- • 200-400 HP: Street-focused geometry, comfort-oriented
- • 400-600 HP: Performance-enhanced structure for aggressive driving
- • 600+ HP & Track Use: Maximum reinforcement, track-validated stress points
Customer Priority-Based Engineering
We maximize spoke hollowing, reduce barrel thickness to safe minimums, optimize material distribution for lightest possible weight while maintaining safety factors.
Enhanced spoke thickness, reinforced stress points, increased safety margins for harsh roads, potholes, or aggressive off-road use.
Maintain structural integrity while achieving maximum concavity depth, ultra-thin spoke profiles, or deep-dish barrel designs.
Engineering Philosophy: We don’t use one-size-fits-all templates. Every wheel is calculated based on YOUR specific vehicle weight, power output, intended use, and modification priorities. This is why detailed vehicle information is essential for true Bespoke engineering.
◆ Width (J Value) & PCD
Wheel width affects tire selection and visual stance. PCD (Pitch Circle Diameter) must exactly match your vehicle’s bolt pattern for proper hub-centric mounting.
5×112 (Mercedes-Benz, Audi) • 5×120 (BMW) • 5×114.3 (Nissan/Infiniti) • 5×130 (Porsche)
◆ Center Bore Diameter
Center bore must match your vehicle’s hub size for precision centering and vibration elimination. We can provide hub rings for proper fitment when needed.
66.6mm (Mercedes) • 72.6mm (BMW) • 66.1mm (Nissan) • 57.1mm (Porsche)
3. Surface Finish Options
Why This Matters: Surface finishes impact not only aesthetics but also durability and maintenance requirements. Polished finishes require frequent care. Brushed finishes better hide minor scratches. We offer standard color palettes, brushed metal finishes, and complete custom color matching services.
Standard Color Palette
Mirror finish
Flat finish
Semi-gloss
Charcoal
Gun barrel gray
Metallic silver
Chrome-like
Copper tone
Pink gold
Unlimited options
Brushed Finish Palette
✨ Brushed Finish Advantages
- • Unique metallic luster showcasing craftsmanship details
- • Superior scratch resistance for daily driving
- • Easier maintenance compared to polished finishes
- • Dynamic light reflection creating depth and motion
Custom Color Matching Service
Want to match your vehicle’s paint color? Or create a completely unique color scheme? We offer comprehensive custom color matching services at our Texas facility.
Provide OEM paint code (e.g., Mercedes 040 Black, BMW A96 Mineral White)
Mail color swatch or spray-out sample panel
High-resolution photos with detailed description
Work directly with our Texas design team
GripSafe™ Technology
Patented Bead Lock System – Standard on All Bespoke Wheels
All Bespoke wheels include our exclusive GripSafe™ Technology. Precision-machined bead seat geometry creates a physical locking mechanism that prevents tire displacement during high-G cornering, emergency braking, or low-pressure situations.
Additional safety margin during extreme driving. Prevents wheel damage after tire failure.
Enhanced power delivery by eliminating micro-slip between tire and wheel under acceleration.
Prevents tire de-beading or deformation during low-pressure off-road adventures.
Ready to Begin Your Bespoke Journey?
Our Texas-based engineering team is available 24/7 for professional consultation
📋 Information to Prepare
- 1. Complete vehicle model & year (e.g., 2021 Mercedes-Benz E53 AMG)
- 2. Target size & width (e.g., 20×10, 20×11)
- 3. Suspension modifications (lowered, coilovers, air suspension)
- 4. Brake system information (stock or upgraded calipers)
- 5. Preferred visual style & color references
- 6. Primary usage (street/track/off-road/show)